If this idea is any good, I'd be surprised if people aren't already doing it. I'm sure I'm not the first to think of it, but I haven't run across it while reading about lapping before I tried it myself.
Here's the story: I've lapped my last two heatsinks, and noticed a bigger benefit from the first. I thought that was just from it having a rougher finish, but it occurred to me that I was able to feel plenty of metal-to-metal contact, when mashing it down. It's a heatpipe-direct-touch design, whereas my second heatsink has a solid base. I did not feel the same kind of sensation, with the second heat sink, even though I used the same TIM compound and plenty of rubbing, twisting, and pressure.
So, it occurred to me that perhaps the grooves between the heat pipes provided somewhere for the excess TIM to go, as I worked the heatsink into place. Whereas the unfinished base of the second heatsink (pre-lapping) may have partially fulfilled this function, the smoother & flatter base (post-lapping) essentially trapped it in place.
Now, I'm thinking of cutting a few grooves into the base of my second heatsink, to replicate the effect. I think it should be well worth giving up 5-10% of the contact area, in orer to achieve significantly more metal-to-metal contact. The groves should also help any trapped air escape.
My current plan is to use the corner of a metal file to cut about 3 grooves across the base, slightly off-center. About 1mm in depth. Then, re-lap to ensure the edges of the grooves are completly flush.
What do you think? Has anyone tried this? Is there a better way? Have I just reinvented the wheel?
Here's the story: I've lapped my last two heatsinks, and noticed a bigger benefit from the first. I thought that was just from it having a rougher finish, but it occurred to me that I was able to feel plenty of metal-to-metal contact, when mashing it down. It's a heatpipe-direct-touch design, whereas my second heatsink has a solid base. I did not feel the same kind of sensation, with the second heat sink, even though I used the same TIM compound and plenty of rubbing, twisting, and pressure.
So, it occurred to me that perhaps the grooves between the heat pipes provided somewhere for the excess TIM to go, as I worked the heatsink into place. Whereas the unfinished base of the second heatsink (pre-lapping) may have partially fulfilled this function, the smoother & flatter base (post-lapping) essentially trapped it in place.
Now, I'm thinking of cutting a few grooves into the base of my second heatsink, to replicate the effect. I think it should be well worth giving up 5-10% of the contact area, in orer to achieve significantly more metal-to-metal contact. The groves should also help any trapped air escape.
My current plan is to use the corner of a metal file to cut about 3 grooves across the base, slightly off-center. About 1mm in depth. Then, re-lap to ensure the edges of the grooves are completly flush.
What do you think? Has anyone tried this? Is there a better way? Have I just reinvented the wheel?