What is WRONG with this build? Please HELP me! Going crazy.

mikepark

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There must be SOMEBODY out there who can help me. Please? Surely I’m not the only one who’s had this problem. I have 5 other threads (see below) on the issue with no solution yet. Although I have not solved my problem, I did learn things from those previous threads and got good ideas on things to try or look at. It seems to me that threads go stale quickly and if you don’t get an answer in the first few days, you’re probably not going to get one. So I keep asking the question a little differently and here I am with #6, which incorporates advice from the first 5. Those other threads should be closed because they seem to be dead with no solution. If anyone has advice on how to present my problem to get more interest, I would like to hear from you. Here’s my problem.

I built 2 identical computers. One worked, but the cpu fan on the other one stopped about a second after power-on. I asked here. No solution. I called Intel. They issued an RMA & I exchanged the cpu & stock cooler. Same problem. Replaced thermal compound on stock cooler with Artic Silver and problem seemed to be solved. Put things back in case one at a time, testing at each step. Installed SSD & HDD SATA devices without incident. Upon installing the SATA DVD, the data cable melted (the insulation burned away from the red hot wires for pins 1 & 7). I didn’t see any damage to the wire for pin 4, but it’s in the middle of the cable and surrounded by more material. After that, the data cable melted for any device. Pin #4 in the HDD showed damage & pin #4 in the SSD was gone. Pins 1, 4 & 7 are the ground (common) wires.

ASRock issued an RMA for the motherboard. In preparing it for return I forgot that the plastic cap that snaps over the cpu socket goes over the retaining clip and tried to put it under. Then I noticed several severely bent pins in the cpu socket, which voids the RMA. Don’t know if I damaged it in packing it up or earlier. Bought & installed a new motherboard and VERY CAREFULLY installed the cpu (using Artic Silver). Same problem: everything OK up through installing SATA power cable, but connecting the SATA data cable and powering on melts the data cable. Except I’m getting better at turning the power off quickly, so I only get hot cables & a wisp of white smoke.
Disassembled everything again and laid it all out on a non-conducting surface. Tested the psu in standalone mode and got the following voltages: +12.37v (yellow), -11.4v (blue), 3.33v (orange) and 4.98v (red). Those voltages are between the colored wires and the black wire(s). Same numbers between the colored wires and the cpu case.

I tested each of the SATA devices I had tried in the broken computer in an old computer and they all seemed to be OK. I did not check functionality – just that they didn’t melt the data cables.
Then I tested each one on the disassembled system:
• cpu out of the case and on a towel over wooden desk
• motherboard mounted on the removable motherboard tray resting on same towel with memory installed, 24 pin power cable connected & 8 pin cpu power plug connected (no HD audio or USB header or case fan connections, no front panel connections except for 2 wires to the power-on pins [I touch the wires together to start the psu])
• SATA devices on the same towel connected one at a time using SATA connectors 0,1,4 & 5 on the motherboard. (I didn't test every SATA device with every motherboard plug)

No smoke!

I connected the motherboard tray to the psu case with a wire and confirmed negligible resistance between the psu case & motherboard. I repeated the tests with the same results.

I returned the psu & motherboard to the case and screwed them in. I connected the case power button to the appropriate 2 pins on the front panel header but nothing else to that header. Connected 24 pin & 8 pin power cables to mobo. Put DVD unit in case & connected power cable. Powered on. Everything seemed OK. Connected data cable to DVD (cheapest SATA device) and powered on and got smoke. Turned everything off, got a beer and watched TV.

With everything in the case except SATA devices, I can get into the BIOS and I don’t see anything wrong there.

System Specs:
CPU: Intel Core i5-4690K
Motherboard: ASRock H97Z Pro4
RAM: 8 GB (2 x 4GB) Corsair Vengeance CMZ16GX3M4A1600C9 DDR3 1600
PSU: 430W Corsair CX430M v2.3 80 Plus Bronze Certified
SSD: 250GB Samsung 840 EVO
HDD: 500GB WD Black WD5000BPKX (SATA3 2.5")
Case: SilverStone SST-PS07B MicroATX.

Previous threads (oldest to newest):
Why is my computer smoking? - Started 1/31/2015 - ID 2515280
SATA data cables keep melting - Started 2/2/2015 - ID 2519689
Is the psu the cause of melting SATA cables? - Started 2/25/2015 - ID 2551309
Really simple basic question about power supplies - Started 3/3/2015 - ID 2558590
Will a SATA device [work] without pin 4? - Started 3/5/2015 - ID 2562080
 
Solution
I'd get rid of that PSU and get a better quality one. CX is low end. Invest in a better quality PSU and see how that goes. Safety is important.
The sata ports on a motherboard would deliver ah heck all current without causing some sort of failure on the motherboard, certainly not going to melt the data cables.
Are you just using standard cables, data from sata devices to motherboard and sata power from the PSU?
If there is nothing funny with the cables, a faulty PSU would certainly be the obvious culprit.
 

mikepark

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OK, tomorrow while my wife is taking her nap I'll borrow the SeaSonic X650 Gold I have in her computer and try that. I have to admit to feeling like the "parts mechanics" I used to be so disdainful of when I did most of my own car repairs. I mean, I've replaced the cpu (and its fan), the motherboard, lots of cables, and now the psu, all without knowing what is wrong with them. But now I just want to get the blankity-blank thing working. I'll let you know how it goes. Thanks for taking the time to read my long story and reply.

Update 3/8/15: My wife was not to happy about me taking her machine down, so I used the Antec CP-850 850W from my computer. The new system worked with that psu and I have gotten an RMA from Corsair. Trying to see if they'll allow an upgrade from CX in the process, but have not talked to an actual person yet. Thanks for you feedback.
 

mikepark

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Hi VincentP. Good to hear from you again. You were the first to reply to my original thread. I'm not sure what you mean by "sata ports on a motherboard would deliver ah heck all current without causing some sort of failure on the motherboard, certainly not going to melt the data cables". I don't know if the psu is "delivering" the current and the motherboard is somehow providing the return path or somehow the current is originating in the motherboard. Neither one makes sense. But the cables are melting and it does not happen until the SATA device and the motherboard ports are connected via a SATA data cable. In a properly functioning system there are a pair of wires for signals (and therefore current flow) for each direction between the SATA device and the motherboard. I don't know if the fact that it is the ground wires getting hot and not the signaling pairs is a clue or not. I don't know if it is possible for a psu to show a proper voltage on a multimeter and then under a certain load dump a lot of current into the system. I can see how the voltage might drop some under load, but I don't see how it would increase. But I'm no electrical engineer or even power supply expert.

The power cables I've been using are those that came with the psu. I tested them. I swapped them around. I took one apart to look at the construction. I even used one from a modular SeaSonic X650 Gold. No change, The power cable is a pretty simple thing. I also tested output from ALL the plugs on the psu. All are well within the 5% tolerance allowed by the ATX spec.

The data cables are a little more complex, but I did continuity checks on a couple and they seemed fine. I've lost track of where each one came from (with psu, ssd, hdd, dvd, or just from my box of extra cables). But the all look the same and 2 of them worked OK when I tested the components in an old but still functional computer. I don't see how it could be the cables, but then I don't see how it could be the motherboard or the psu or the case either.

I don't understand how all the voltages can check out on the cpu and it still be the cpu that is causing this problem. But I also know that reality exists independent of my understanding. I am going to test the system tomorrow afternoon with a SeaSonic X650 Gold that currently powers a system I built in 2011. That system draws a lot more power than this new one should. First I'll worry about WHAT is causing the problem and then focus on HOW. Thanks for your comments

Update 3/8/2015: I tried an Antec CP 850 psu and the system worked without melting anything. Thanks for your help.