is there a “safe” way of splitting (molex to) sata power?

meeotch

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I posted this question to SuperUser, but so far have only gotten one response from a guy suggesting that I'm imagining things. Hoping for a better response here at Tom's... Here's the info:

Fires resulting from molex-to-sata and molex-to-dual-sata-splitter power cables are a well known phenomenon. My question is: is there such thing as a "safe" splitter cable, or alternative method of powering two drives off a single molex?

Many of the discussions of the topic seem to blame "cheap generic" cables... But I'm not sure that a high quality cable exists. The best reviewed cables on amazon are from companies like StarTech, Rosewill, etc., they're all $3-4 items, and each has at least a couple of reviews describing fires. I suspect most of the cables are coming from the same suppliers in China, regardless of the brand.

In my case, my choices are limited. The computer in question is a small home server (HP n54L) with "dedicated" hardware - meaning it doesn't follow a standard like mini-itx. The PSU is not modular, and has only molex outputs. I needed to add another HDD, so I split one of the molexes, and ran the system SSD & new HDD off of it. Everything worked fine for 2.5 years, then the splitter cable burned. (Drive connectors were slightly melted, but the drives still work.)

My options, without replacing the PSU or computer seem to be: 1) run the extra drive in an external enclosure, which kind of sucks. 2) try again with a new cable, which seems like asking for trouble. Maybe buy them in bulk, and swap out every six months?

Given how common the molex-to-sata conversion seems to be, and how common the fires are, you'd think someone could come up with a non-exploding cable!

Interestingly, here's an x-ray of a failed cable - apparently, the failure may occur over time due to "electromigration"?
 
Solution
Your first link appears to be exactly like the one I had that burned. In fact, all of the ones I've looked at seem to be pretty much the same. Your second link is an interesting design - though I don't know if buying a 20-pack from France for that price is realistic, just to try it out.

The only other design that seems significantly different that I've found is this one by Sabrent. Better / worse? Who knows. The comments have several complaints about solder bridges, but they seem to refer to some other product, because I don't see anything in that kit that has a backplane. Searching the reviews for "fire" and "burn" turned up no hits, which I guess is encouraging.

meeotch

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Wires are 18 AWG. Looks like it was the 3.3V pins that shorted (the side of the SATA connector away from the "key"). SSD got the worst of it, judging by the amount of melted plastic and burn marks. Weirdly, both drives work fine.
 

meeotch

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That's exactly what my original question is about, in fact. See the third paragraph above. With other components - memory, mobos, coolers, whatever - it's pretty easy to tell the difference between a cheap, generic item and a quality one from a reputable manufacturer. Even for items like SSD's you can easily google up who supplies components to the major brands.

In this case, I've been unable to determine how to find a "quality" cable. The trusted names don't make them, and nobody advertises, "Our cables explode less often." It all seems to be cheap stuff from God knows where.
 
Unfortunately there's no way to know for sure that a splitter uses high quality connectors. Of the few that I have and don't use, the one that seems to be of the highest quality is similar to http://www.ebay.com/itm/Connectland-1-Molex-Male-to-2-15-pin-SATA-Female-Splitter-Cable-5-5-/400829461589?hash=item5d534c3455:g:EgAAAOSw9mFWGxJU (molded SATA connector). Have you considered a cable like this one? http://fr.aliexpress.com/item/20pcs-lot-Black-Sleeved-4Pin-Molex-to-Right-Angle-4X-SATA-Connectors-Power-Adapter-Cable-30/32328584320.html?spm=2114.44010508.4.16.LpYvR0
 

meeotch

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Your first link appears to be exactly like the one I had that burned. In fact, all of the ones I've looked at seem to be pretty much the same. Your second link is an interesting design - though I don't know if buying a 20-pack from France for that price is realistic, just to try it out.

The only other design that seems significantly different that I've found is this one by Sabrent. Better / worse? Who knows. The comments have several complaints about solder bridges, but they seem to refer to some other product, because I don't see anything in that kit that has a backplane. Searching the reviews for "fire" and "burn" turned up no hits, which I guess is encouraging.
 
Solution

meeotch

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Actually, while I appreciate GhislainG's help, I probably would have picked my own last response as the "solution", since that Sabrent cable is the one I ended up buying. (So far, no problems with it.) Of the items he linked, only the one from France seemed to be an appreciably different design from the "cheap" ones that seemed to be the source of the problem that prompted my original post. Unfortunately, I wasn't willing to buy a 20-pack of them just to try out the design.

Again, many thanks for GhislainG - but somebody else picked his answer as the solution, not me.