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Interesting Intel Articles

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I found these two articles interesting, although, surely "managed" well by the Intel PR team. Nevertheless, I think many here will find them interesting as well (some won't). If most feel they are "off topic" (not CPU specific), I can move or delete them.

Quote :

... Inside this chip fabrication plant on the outskirts of Phoenix, engineers clad in what look like space suits are six months into a dramatic overhaul that could determine Intel's future as it faces its stiffest competition in more than a decade.

Intel closed the factory, officially known as Fab 12, for 18 months and spent $2 billion to retool it with more than 800 machines that follow a new manufacturing recipe cooked up more than four years ago and is already in place at a plant in Oregon. By year's end, the process will be up and running in a total of four fabs.

"Nobody ramps a technology at the rate we do," says Intel Vice President Tom Franz. "I'd be willing to stand up and say that in front of anybody, including our competitors."

The overhaul is part of Intel's and the rest of the semiconductor industry's relentless quest to shrink the size of its circuitry so more transistors fit onto the same size chips. For decades, the industry has doubled the number of transistors on a chip every two years or so, a pace that has become known as Moore's Law, after Intel co-founder Gordon Moore predicted it in a 1965 article ....



Intel Relentlessly Pursues Cutting Edge
By DAN GOODIN May 29, 6:58 AM (ET)
Copyright 2006 Associated Press


Quote :

... CHANDLER, Ariz. (AP) - Intel Corp. (INTC), the world's biggest chip maker, is unique in the way it rolls out new manufacturing methods, perfecting it in a laboratory and then painstakingly duplicating it at factories around the world.

The strategy, first employed in the mid-1980s, is called "Copy Exactly." And the Santa Clara, Calif.-based company means it.

Engineers strive to duplicate even the subtlest of manufacturing variables, from the color of a worker's gloves to the type of fluorescent lights in the building. Employees from around the world spend more than a year at a development lab in Oregon learning their small piece of the new recipe so they can bring it back to their home factory.

The idea, says Dave Aires, plant manager for Intel's Fab 12 factory in Chandler, Ariz., is to capture the infinite number of intangibles that have allowed a process to succeed in plants that have already brought it online ....


Intel Unique in New Manufacturing Methods
May 28, 3:38 PM (ET)
Copyright 2006 Associated Press

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Yeah, I think I had added them to the AM2 and Conroe Discussion thread yesterday. They do look vetted by a PR firm, however they do contain some really interesting info. In particular some of the desriptions of the Copy-Exactly methodology.

Like how they had a process they invented in Portland, then they moved it tto arizona, but in arizona they introduced water vapor to the air, just so they could dehumidy it to get it back to the working conditions in Portland, OR. Crazy cool.

Reply to iterations

Quote :

I found these two articles interesting, although, surely "managed" well by the Intel PR team. Nevertheless, I think many here will find them interesting as well (some won't). If most feel they are "off topic" (not CPU specific), I can move or delete them.

... Inside this chip fabrication plant on the outskirts of Phoenix, engineers clad in what look like space suits are six months into a dramatic overhaul that could determine Intel's future as it faces its stiffest competition in more than a decade.

Intel closed the factory, officially known as Fab 12, for 18 months and spent $2 billion to retool it with more than 800 machines that follow a new manufacturing recipe cooked up more than four years ago and is already in place at a plant in Oregon. By year's end, the process will be up and running in a total of four fabs.

"Nobody ramps a technology at the rate we do," says Intel Vice President Tom Franz. "I'd be willing to stand up and say that in front of anybody, including our competitors."

The overhaul is part of Intel's and the rest of the semiconductor industry's relentless quest to shrink the size of its circuitry so more transistors fit onto the same size chips. For decades, the industry has doubled the number of transistors on a chip every two years or so, a pace that has become known as Moore's Law, after Intel co-founder Gordon Moore predicted it in a 1965 article ....



Intel Relentlessly Pursues Cutting Edge
By DAN GOODIN May 29, 6:58 AM (ET)
Copyright 2006 Associated Press


Quote :

... CHANDLER, Ariz. (AP) - Intel Corp. (INTC), the world's biggest chip maker, is unique in the way it rolls out new manufacturing methods, perfecting it in a laboratory and then painstakingly duplicating it at factories around the world.

The strategy, first employed in the mid-1980s, is called "Copy Exactly." And the Santa Clara, Calif.-based company means it.

Engineers strive to duplicate even the subtlest of manufacturing variables, from the color of a worker's gloves to the type of fluorescent lights in the building. Employees from around the world spend more than a year at a development lab in Oregon learning their small piece of the new recipe so they can bring it back to their home factory.

The idea, says Dave Aires, plant manager for Intel's Fab 12 factory in Chandler, Ariz., is to capture the infinite number of intangibles that have allowed a process to succeed in plants that have already brought it online ....


Intel Unique in New Manufacturing Methods
May 28, 3:38 PM (ET)
Copyright 2006 Associated Press

Climate: I'm sure every major chip manufacturer takes into account the climatic & environmental conditions of the chosen locations, when a project like a manufacturing facility is implemented.
Many other parameters are also factored in, namely, existing local infrastructures of all sorts, the fluvial or sea proximity and such. However, it always puzzled me why, then, some fabs are built in places with a high annual thermal amplitude (Portland, Oregon, for instance, has an average of around 30 ºF from Jan. to Dec., with an average mean annual temp. of 54.5, which I wouldn't call a low amplitude...http://www.wrh.noaa.gov/pqr/paststorms/17JAN2006.txt); I haven't got any data on Israel Haifa's climate nor Germany Dresden's, although the later has a fabulous scientific & technologic park, where AMD has its fabs...
The point is: structures like chip manufacturing facilities demand huge amounts of wattage/year; clean rooms & other specific environments are completely sealed off from the outside. Nevertheless, all other infrastructures contribute to the whole cake, energy consumption-wise. So, apparently, location should be a priority, on what regards climatic conditions, namely, the annual thermal amplitude.

Interconnects: internal chip interconnects are known as a major source of heat, contributing decisivelly to the chip's TDP; I intend to search this further but, I find it a little "suspicious" the ease with which the new Intel's Core uArch responds so cleanly with frequency, with an HSF. Again, the point is: Intel changed its microarchitecture; it perfected its transistor & manufacturing process... I wonder what have they done to the chip interconnects...

NOTE: I find these remarks pertinent to an overall appreciation of the current chip manufacturing status, based upon the "everything matters" premise.
Then again, it's just my opinion.


Cheers!

Reply to joset

Quote :

Perfect links, marketing ploy or not, Intel's copy exactly philosophies are well known throughout the industry -- and the reason from Q4 to Q1 (within 6 months) had 65 nm ramped at 3 fabs.

Jack



I don't know if it has been posted before & it's from the 24th, but here it goes: IDC's Worldwide Quarterly Server Tracker (http://www.tmcnet.com/usubmit/2006/05/24/1658746.htm)

Guess it's worth reading.


Cheers!

Reply to joset

It rains alot in Oregon. Fab manufacturing requires a lot of water to process wafers. Cheap electricity because of Bonniville dam in the Dalles. PGE also provide the best service to Intel if there is a power interrupt.
Implanter uses Tera Watts of electricity which make PGE happy.

Plus, I must say, Portland Metro has the best quality of life. The beach is just an hour away(Canon Beach).
Florence has one of the biggest Sand Dunes in the country.
You have the Gorge, wind sailing, very famous, known world wide. Espn even have sporting events shown on TV.
Salmon fishing is stellar.
Hunting is all around you.
Snowboarding, you have Mt. Hood and Bachelor and many other mountains in Washington, Idaho and California.
The Scenic in the Northwest is breath taking.
I lived all over the US and Oregon is where it is baby. Just put up with the rain and you are good.
You do however need to travel to a Sunny tropical place once in a while during the winter months.
We blame Californians for driving up the housing market.
What cost 120k for 1200sqft house 10yrs ago now costs 250+ with a decent lot if that. Come visit, but don't stay.
Those of you who visit the Oregon Coast, please becareful of sneaker waves that usually claims tourists during the winter months.
If you need to know of places to see or you have certain interests, just post it and I will try my best to direct you to the best place.

Reply to 49ers540

Yeah I agree, Oregon is a kick ass place to live.

Reply to Caboose-1

Hell ya. Oregon rocks.

Reply to jkflipflop98

Speaking of PR. This sounds like a mayoral speech. :wink:

Reply to 1Tanker

Quote :

«Many other parameters are also factored in, namely, existing local infrastructures of all sorts, the fluvial or sea proximity and such.»



Quote :

It rains alot in Oregon. Fab manufacturing requires a lot of water to process wafers. Cheap electricity because of Bonniville dam in the Dalles. PGE also provide the best service to Intel if there is a power interrupt.
Implanter uses Tera Watts of electricity which make PGE happy.



I would have stopped around here.

Are you sure you're not a Travell Agency salesman?! Pretty convincing!

Well, thanks for the info (all, I mean!)


Cheers!

Reply to joset

I see 3 and I think they are pushing for more.

Reply to 49ers540

Quote :

Hell ya. Oregon rocks.



What is this Oregon central? Have you guys been around to see Intel's sites - don't they have like three of them?

Jack

There's good ol' fab 4, 5, and 15 at Aloha. Fab20, D1C, D1D, soon to be D1E, and Pathfinding at Ronler Acres. Jones Farm is a huge cubicle farm and also houses the Intel Musem. There are some smaller facilities around like Amber Glen and a few others, but I don't know what they do.

Reply to jkflipflop98

What........no Alien intervention ?
Just kidding..............or not.

Reply to MasterLee

Got any interesting AMD Articles there Jake?

The Outlaw

Reply to The_Outlaw
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