You'd be surprised at how resilient processors are. Everyone freaks out about temperatures in the 60°C range, but it isn't all that ridiculous. Intel's mobile processors are rated to
100°C. Mind you, they don't have IHS like desktop chips do. Certain compounds in the IHS that glue it and the processor die together may experience thermal breakdown. Plus, the mobile processors run at lower voltages, reducing the risk of damage from high voltages compounded exponentially by the high temperatures.
They also have lower amperage demands as well. A Core 2 Duo E6600 operating at 1.30 volts draws 50 amps at its rated maximum draw of 65 W. A Core 2 Duo T7700, also at 2.40 GHz, has a Vcore of about 1.20 volts but will only draw 30 amps as the wattage dissipation is 35 watts, not 65 watts.
I'm not saying that you should run your desktop chips at 100°C (Intel says the maximum for desktop chips is 60°C, but other than the lack of an IHS, there isn't any real architectural or manufacturing difference between a Core 2 Duo mobile and desktop processor), but I wouldn't worry about temperatures in the 60° range. 70's are getting up there, and I wouldn't recommend it, but you probably will still get a long functional life out of a chip (3+ years) with anything below 80°.
There are slight architectural differences in the transistors IIRC. The ones in the Merom CPUs are tuned more for efficiency and low power dissipation rather than for speed. This lets them draw less power and dissipate less heat. If you look at the Processor Reference Guides from Intel, the Tjunction_max is a line, depending on wattage draw. Note that CPUs with lower wattage demands (and thus lower voltage demands) have a higher Tjunction_max than ones that draw more volts/amps/watts and put off more heat. Just extrapolate those thermal resistance curves out for the draw values for mobile chips and you'll see where the 95-100 C temps can be reached safely.
Disclaimers: YMMV. IANACPUE (I Am Not A CPU Engineer)[/quote]
Neither am I; I'm trained as a biological engineer. I've taken a few circuits-type classes as part of the biomedical instrumentation portion of my degree, but I don't hold a candle to what a real double-E knows, particularly one that specialized in CPU design. Computers are a hobby for me, well, actually they are my job this summer
It always pays to be "that guy" when somebody needs some technical help. And in a university, there are often quite a few people that need some coding or scripting work done, or just need somebody to walk them through things.