ran the tests last night...got tons of write zero errors.....upon reading microsofts info, i believe even though i formatted NTFS under win 7, there's something 'wrong' and i should have formatted under XP ntfs..i know it probably shouldnt matter but what other answer really is there?
i did swap the USB to a known good one where my mouse is plugged in and it still gave me the errors...so the USB must be working...i assume?
• Clusters cannot be 64 kilobytes (KB) or larger. If clusters are 64 KB or larger, some programs (such as Setup programs) may incorrectly calculate disk space.
• A FAT32 volume must contain a minimum of 65,527 clusters. You cannot increase the cluster size on a volume that uses the FAT32 file system so that it contains fewer than 65,527 clusters.
• The maximum disk size is approximately 8 terabytes when you take into account the following variables: The maximum possible number of clusters on a FAT32 volume is 268,435,445, and there is a maximum of 32 KB per cluster, along with the space required for the file allocation table (FAT).
• You cannot decrease the cluster size on a FAT32 volume so that the size of the FAT is larger than 16 megabytes (MB) minus 64 KB.
• You cannot format a volume larger than 32 gigabytes (GB) in size using the FAT32 file system during the Windows XP installation process. Windows XP can mount and support FAT32 volumes larger than 32 GB (subject to the other limits), but you cannot create a FAT32 volume larger than 32 GB by using the Format tool during Setup. If you need to format a volume that is larger than 32 GB, use the NTFS file system to format it.