Changing and increasing RAID 1 capacity

I replaced a drive in the mirror set with a larger capacity. After a rebuild I resized the partition (moving the drive to an external device). Now I cannot complete a boot. After resizing back to original size I can boot again. What do I need to do to use the new drives full capacity?
It is a hardware raid array. (imbedded)
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More about changing increasing raid capacity
  1. If is a mirror set raid, they have to be the same size.
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NAS / RAID Storage