Hello All,
I have this Linksys wrt610n v2 router that has begun to get "very" warm when my network is moving a lot of data (gaming, ptp, etc). I searched for a commercial solution but it seems no one has produced a really viable solution for someone to purchase so I decided to build my own solution for this problem with easily acquired parts. My only requirement was to not void the router warrantee.
Parts List:
2 Antec 80mm 12v case cooling fans
1 Radio Shack AC to DC power adapter Variable voltage (273-316)
1 Staples File Box (wire mesh construction part #11942)
1 Molex connector-female with 3 to 4 " of lead wire attached
Heat Shrink wire insulation tubing (about 2 ")
4'' wire ties (about 5)
Tools: solder iron, wire stripper/snips, electrical tape.
Assembly time: approx 1Hour.
To build this, cut off the pin connector from the end of the ac/dc adapter to expose the 2 bare wires (about 1/4 "). Determine the polarity or the wire to make the subsequent assembly go smoothly as the fans will only work with one wiring orientation .
Note: (test with a low voltage setting on the adapter to be safe)
With your Molex connector in hand and the red/black wire leads exposed a 1/4", slip a 1" section of your heat shrink tube over each lead, twist the bare leads to each of the leads from the ac/dc adapter together (Verify the polarity with a quick plug in and power up to the fans.
Now once you have the fans spinning, you can hit the bare wires with a bit of solder and then cover up the wire joints with the shrink tube to seal the deal.
Once you've got the fans running, it's time to mount them to the inside of the File Box to blow or draw air to/from the overheating components (your choice).
I spaced the fans a few inches apart and roughly centered from front to back of the box with the open end of the box towards the rear allowing me to tuck the power adapter inside.
The fans include mounting screws so I only needed to spread the wire mesh open a little to allow for the diameter of the screws to pass through and grab the fan's frame holes. Once the fans were secured, I just used a few wire ties to tidy up the loose wires down to the frame. Note: you may be compelled to clean up your Cat5 wires when done!
Photo's here: http://www.flickr.com/x/t/0096009/photos/53544699@N06/
I have this Linksys wrt610n v2 router that has begun to get "very" warm when my network is moving a lot of data (gaming, ptp, etc). I searched for a commercial solution but it seems no one has produced a really viable solution for someone to purchase so I decided to build my own solution for this problem with easily acquired parts. My only requirement was to not void the router warrantee.
Parts List:
2 Antec 80mm 12v case cooling fans
1 Radio Shack AC to DC power adapter Variable voltage (273-316)
1 Staples File Box (wire mesh construction part #11942)
1 Molex connector-female with 3 to 4 " of lead wire attached
Heat Shrink wire insulation tubing (about 2 ")
4'' wire ties (about 5)
Tools: solder iron, wire stripper/snips, electrical tape.
Assembly time: approx 1Hour.
To build this, cut off the pin connector from the end of the ac/dc adapter to expose the 2 bare wires (about 1/4 "). Determine the polarity or the wire to make the subsequent assembly go smoothly as the fans will only work with one wiring orientation .
Note: (test with a low voltage setting on the adapter to be safe)
With your Molex connector in hand and the red/black wire leads exposed a 1/4", slip a 1" section of your heat shrink tube over each lead, twist the bare leads to each of the leads from the ac/dc adapter together (Verify the polarity with a quick plug in and power up to the fans.
Now once you have the fans spinning, you can hit the bare wires with a bit of solder and then cover up the wire joints with the shrink tube to seal the deal.
Once you've got the fans running, it's time to mount them to the inside of the File Box to blow or draw air to/from the overheating components (your choice).
I spaced the fans a few inches apart and roughly centered from front to back of the box with the open end of the box towards the rear allowing me to tuck the power adapter inside.
The fans include mounting screws so I only needed to spread the wire mesh open a little to allow for the diameter of the screws to pass through and grab the fan's frame holes. Once the fans were secured, I just used a few wire ties to tidy up the loose wires down to the frame. Note: you may be compelled to clean up your Cat5 wires when done!
Photo's here: http://www.flickr.com/x/t/0096009/photos/53544699@N06/