I recently purchased a P4 2.53 GHz processor. I installed it in my new mother board and was surprised at the size of the heatsink but I assumed it must be ok because Intel sent it with the processor. The underside of the sink was not polished smoth but it had a piece of metal about the size of the CPU die attached to the bottom covered in what I assumed to be thermal grease of some sort. I also noticed that the metal patch was very soft, this I assumed would make up for the fact that the heat sink was not polished. I fired up the system and everything worked... I started installing SuSE and initially had problems with the video but overcame those by running in an all text mode. The installation was going smoothly but about 5 mins into it I started to get errors from the installer. I didn't think too much of this I just put it off to not having up to date drivers for some of my hardware and figured I could fix it later. Then, a Big red box appeared (Big red boxes are never a good sign) and the installation stopped. I hit the reset button still unsure what the problem was and my new MoBo started talking to me, "No CPU Installed" over and over again. Much head scratching ensued. I waited several minutes and then tried again, "No CPU Installed". I opened the case and removed the heatsink. I found that the soft metal had made a nice imprint of two corners of the CPU die and nothing else. Then the cold reality set in, I just spent over 400 CAD on a processor that cooked itself in under 10 min. I am now in the process of trying to return it to the retailer for a replacement. I do not wish to go through this a second time so I am asking for advice. I have been considering a water cooling solution, but I am haunted by the uneven imprint of the die on the heatsink. If the die is uneven will any cooling solution work? Can this unevenness be fixed with a liberal application of thermal grease (which is against the manufacturers reccomendations)?
Please Help.
Please Help.