I have a Pentium 'classic' 166 and I wish to turn it into a keychain. I've heard stories about how it is almost impossible to drill a hole through the die so I was wondering if anyone has some ideas on how to get a hole in my Pentium. And no I don't have a diamond drill at my disposal =)
you are wrong wusy. If you use a steel drill bit it will crack the ceramic, you need a concrete drilling bit (the ones they use for drilling concrete, obvoiusly). I am doing this with my fried 1GHz Thunderbird chip.
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I think even that might crack the brittle ceramic case. The only things that can reliably do the job would be Silicon Carbide, or diamond grinders like mouspotato says.
You can have a go though.
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Silicon Carbide bits are about $2-3 tops. If you don't have a grinder (I got mine from Sears- about $60US w/ 50 or so bits), an electric drill will work. It will take a lot longer, though. My grinder turns 15,000rpm. Average drill motor- 2000-2500rpm.
Silicon Carbide bits are green stones on a steel shaft. Get 1/8" or 3/16" ball bit on a 1/8" shank (will fit Dremel, Sears, Rotozip, etc.). Too much pressure will break the stone right off the shank, be gentle (especially if you use a drill).
I am a machinist for a tooling manufacturer. I cut mostly metals. Steel, iron or aluminum 99% of the time. I did machine a ceramic vat recently (pump housing for molten aluminum). We had diamond cutters made to machine it. Synthetic diamond- still pretty expensive, I'm sure, but I never see the bill. Next to diamond, CBN (Cubic Boron Nitride) is next hardest. Still too expensive. Carbide is next hardest- readily available/cheap. I personally have used it to cut holes in ceramic tile when installing towel rack in my bathroom. I don't have any doubt it will cut CPU's ceramic. Mail your old chips to me and I will be happy to do it for you. I don't have one to try it on. At least, not until I buy replacement for the POS I am on right now!
I/ve made a few holes in chips before by accidentally wiring them to a sizable voltage. Sometimes they literally explode a chunk of ceramic/silicon off... Possibly not the answer you were looking for though.
I think an earier answer may be better though - don't drill the cpu - I think you'll find the drilled edgeswill crumble to nothing or the cpu will fracture. I'd look at the option recommended of soldering....
take some chain (cheap necklace/bracelet) and solder it lightly right around the circumference of the pins....
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carbide bits for ceramic/glass workbut the trick is to keep water on the chip so that it dosen't get hot and crack or flake pieces off arround where you are drilling.
Oil cools slightly better than water and lubricates better. But, anything less than a flood (oil pouring over tool) would result in lots of smoke. Personally, the mess involved with water/oil cooling would not be worth it to me if I was doing it at home. At work, machines have coolant pump and collect used coolant, draining it back to the tank. Much more convenient, and I would use it in that case.
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