I was thinking automotive film too but when I looked on line I didn't see anything that looked like copper. Almost all of it was shades of gray or dark bronze.
The Grill - Came home from work and used 1500 grit sand paper to lightly sand the top and bottom of the front of the grill. I found a small piece of wood molding in the garage that was just the right size. I wrapped the sand paper around the wood and was able to sand the the top and bottom smooth and flat without removing all of the paint. It was too windy outside to paint this evening. I will probably wait until early Saturday morning. The temperature will be better for painting and the wind should be dead calm - I hope.
To clearcost or not to clearoat, that is the question. I was looking at the copper top panel and wondered if it would be worth spaying it with a clearcoat. What do you think?
I'm also thinking about getting a Palit 4850 video card - maybe - just for the heck of it.
i think clearcoat is a great idea, in fact, i would almost say you have to do it. might as well protect that paint job you spent so much effort on, right? just make sure to test it.
the Palit Sonic series of video cards are winners.
If i were buying one right now, i would get the (sorry abou the format, cant figure out how to post links on this darn forum)
however, i will not be buying any components until black friday. by then my case should be all set up as well. but i am constantly looking at the newest and best components for my build, so that, when the time comes, i am ready to pounce.
Message edited by bohman on 10-10-2008 at 07:58:34 PM
I stopped by Ace Hardware and bought a can of high gloss crystal clear spray paint. There's still a little daylight left but it is too windy to paint outdoors. I'll have to wait until tomorrow morning. We've got a chance of rain over the weekend.
I'll take a look at other 4850 video cards before making a final decision.
So, how did the chrome test go? Any luck? Inquiring minds want to know!
unfortunately, i was not able to get to the chrome lab friday. next week is going to be really busy for me as well, i dont know if i'll be able to then either. it is possible, though.
I repainted the horizontal grill early this morning. It looks much much better now. I think it must have something to do with the temperature. Phoenix is still hot this time of year and daytime highs can still reach 100 degrees. I've had much better results painting early in the morning when the temperature is in the 70's. It is a little breezy this morning so I am going to wait until tomorrow morning to spray the clear coat on the top panel and grill.
The card uses one 6 pin power cord. I checked my Corsair HX 620 watt modular power supply. It comes with one 8 pin power cord and one 4 pin power cord. I took another look at the images of the video card and specifications. It comes with a short power cord adapter - 6 pin connector on one end and two 4 pin molex connectors on the other end. Wondering if both molex connectors need to be plugged into the psu.
I just visited the Corsair web site. I looked at thir forums and discovered you can request additional modular power cords. It seems like the best thing to do is request a PCIe 6 pin (2x3) modular power cord.
I just took another look at the psu. There are two 6 pin (2x3) ports above the the 5 regular ports. Then I looked in my spare parts box. Turns out I have two 6 pin (2x3) PCIe power cords that came with the psu. The connectors are clearly marked PCIe so the problem is solved!!
Well it's Sunday morning. We had a wild 30 degree drop in early morning temerpatures today - 42 degrees on the patio just before sunrise. Temperature just climbed back up to 72 degrees and the is dead calm so I am going to give the crystal clear coat a try.
CLEAR COAT - WOW!!! This morning the top panel and the grill got two coats of crystal clear coat spray paint. I waited one hour between coats. What a difference. The clear coat leveled out very very nicely and it has a terrific shine. I'm glad I did it.
NOTE - I read the instructions. Ideal temperature for spray painting is between 70 and 90 degrees with 50% humidity. It was 74 degrees and low humity when I painted - right on the money. It made a difference. Painting when the temperature is around 100 degrees and 13% humidity is not a good idea. I'm guessing the paint actually starts drying while still airborne or as soons as it comes in contact with the hot metal.
Watching the Eagles and 49'ers this afternoon! GO EAGLES!
ELECTRICAL CONNECTORS - I went to Radio Shack to see what they had in the way of connectors for the switches and led's. I hid the jackpot for the switches. They had a package of 8 male 3/16th inch (16-14 gauge) connectors and 8 female 3/16th inch (16-14 gauge) connectors all with a blue protective cover. The female connectors are perfect for the power and reset switches. Excellent positive connection that will not come apart. They also had a heat shrink tubing assortment - 36 pieces in red, white, blue, and black in a variety of sizes. Just in case I also got a package of insulated butt connectors - 5 each 22 - 18 gauge and 16-14 gauge in red and blue. Total price was all of $8.00 and I will have left over pieces for future projects.
This afternoon I grabbed my heavy duty industrial strength nibbler and went to work on the rear panel opening for the exhaust fan. I had to remove some of the metal to make the fan opening flat. Originally it had the raised grill/mesh. I will be making a custom copper panel for the rear fan.
Tomorrow evening I'll start the working on the copper pieces.
SCREWS, NUTS, AND BOLTS - I think I'll stop in at Ace Hardware on the way home and buy a selection of black colored, pan-head screws and bolts along with appropriate washers and nuts. Some of the case fans were mounted with large black colored pan head screws. I think it would look pretty cool with the black and copper theme.
I am a senior citizen and I am growing old disgracefully. I had two senior moments. First, I was all set to stop at Ace Hardware on the way home from work to purchase black colored, pan head screws and bolts plus nuts and washers when I realised that I didn't write down the sizes I needed. Second, I was out on the patio admiring the case. I was looking at the back of the motherboard tray and thinking about cable management. There were small holes in the motherboard tray. All of a sudden I was thinking I could use those holes with plastic ties for better cable management. I was quite pleased with myself. Eventually it dawned on me the holes were for mounting the motherboard to the tray. PFUI!!!
It's just about time for the Monday night football game between the New York Giants and the Cleveland Browns. I don't think I'll get very much done tonight.
COOLERMASTER LOGO - I forgot to mention this but the black plastic horizontal grill at the bottom front of the case has a CM logo. The logo is protected by a clear plastic film with an adhesive backing. I didn't know that at first. My original intent was to try and peel or pry off the logo, paint the grill, then reattach the logo. I started with a toothpick in one corner. I immediately realised there was plastic film and I stopped. I knew the paint would not stick to the film and I could peel it off when I finished painting. It worked like a charm. The black and silver CM logo looks good against the copper grill!!!
Time to assemble the case. I don't know how far I'll get this evening. I screwed the feet back on first. Then I used a paint brush to clean the interior of the case one final time. A little bit of dust and debris fell through the mesh in the very bottom of the case. The mesh turned out to be good for something more than ventilation.
Basic case parts - The parts are back in the case. I didn't have any problems. I thought the card slot retainers at the back of the case might be a problem but they weren't. Reinserting the thin metal rod was easy. it was pretty much like inserting a hinge pin into a door hinge.
rear case panel - There's a metal cover at the top of the rear case panel. It covers an empty space inside the case. The empty space is an alternate location for a power supply or it could be used for water cooling. The metal cover is very basic - just a small rectangle with screw holes. I've got plenty of copper sheet so I think I am going to start by making a copper cover secured with black screws. It might wind up looking good. I'm starting with that cover because I need some practice scoring and cutting copper sheet.
NUTS, AND BOLTS - I went to Ace Hardware and rummaged through their trays of screws, nuts, bolts, and washers. I found the black screws that I wanted for the case fans. I also found matching nuts, bolts, and thin rubber washers. The top of the case and the side panels have a lot of extra holes for mounting a variety of fans. I got the nuts and bolts to fill the holes that will not be used to mount fans. The black screws and bolts on the copper top panel should look pretty good.
BOHMAN - Ace Hardware has chrome screws, nuts, bolts, and washers and they are inexpensive. Might look good with your chrome case.
I don't know about having to get all the way back to a slot cover at the bottom rear of the case. Could wind up being a pain in the butt. I guess it just depends on how difficult it will be to get to the switch. I like the one I got from Frozen CPU better. I have a lot more freedom of choice in deciding where to mount the switch. I think I am going to mount my switch to the top of the rear panel. I can reach the switch without any difficulty and it will be hidden from view.
There is an inherent problem with both switches. In order to properly clear/reset CMOS, power to the psu has to be shut off. That means pulling the plug either from the psu or an electrical outlet. I mounted the psu in the bottom rear of the case. I am resigned to the fact that I will have to reach under the desk and pull the plug from the surge protector. That is easier than trying to reach the bottom rear of the case.
COPPER - I cut thin copper sheets for several locations on the case. The sheet was thin and flexible so a saw was not a good idea. I wound up using my aviation shears which worked quite well. I just had to go slow and be careful to cut straight. I felt like I was working in slow motion.
The hobby shop called. Two thicker copper sheets that I special ordered arrived. The sheets are thicker and more sturdy than the sheets I already had. I should be able to cut the new sheets with a saw.
CLEAR/RESET CMOS SWITCH - I used a 3/4 inch hole saw to cut the hole for the CMOS switch. The switch came in a plain plastic bag with no specifications. I didn't have a caliper to measure the correct diameter. The 3/4 inch hole was a bit small. 13/16 inch probably would have been better. I used a round file to enlarge the hole to the correct size.
I pretty much have two of three copper panels completed. Just have to clean them, maybe lap a little bit and then spray with a crystal clear laquer to seal the copper and prevent it from corroding.
No work yesterday. Went down to Tombstone - the town too tough to die for their 79th Annual Helldorado Days. Gunfighters on Allen Street.
With a little luck I hope to finish cutting and drilling copper today. I get off work early so it might happen. Unfortunately after cutting and drilling I'll probably have to lap the copper and then spray with crystal clear laquer. I also need to check online for cold cathode lighting.
COPPER BLOWHOLE - I wanted to drill a hole in a sheet of copper for a 120mm fan. I've drilled blowholes before in the tops of steel pc cases. Drilling through the steel was easier than drilling through the copper. I had a difficult time this evening. My first effort did not turn out very good. I think it was because I used a thin copper sheet instead of a thick sheet. It's a good thing I have extra copper sheets. The second effort turned out much better. I wound up screwing the copper to a piece of wood so the copper would stay in place while I drilled. I have a variable speed drill. I reduced the rpm. Screwing down the copper sheet and drilling at low rpm helped quite a bit. I am going to use a black rubber u channel around the hole to make it look good.
I stopped by Ace hardware today an bought a couple of blades for my variable speed jigsaw. I got a very fine toothed metal cutting blade for the thicker copper sheets I also got a blade for cutting plastic and laminate. I got the blade for cutting plastic for the clear acrylic sheet that is going to replace the tinted panel with the odd shaped grid.
Three copper panels are done. I think they'll look good after I lap them and spray them with a crystal clear laquer. I hope to be able to fashion a panel for the power switvhes and power led's when I get home from work today.
Cold Cathode Lighting - Looked at a few vendor web sites. It does not appear as if the lights come with a switch. I checked Frozen CPU. They had 4 pin switches for cold cathode lighting but are out of stock.
Card Reader. - Last night I took a look at my new card reader and discovered a problem. The USB cable is to short for the case. Luckily Frozen CPU had the right kind of extension cable. I needed one with an internal 2x5 10 pin connection connection at each end.
COPPER SWITCH PANEL - I used a small copper sheet to make a switch panel today. I had to cut the panel to size. I wound up using a file to straighten one edge a little bit. I needed to make a 90 degree bend in the panel to cover up the very top of the case front. There's a dead space at the top that needed to be covered. I scribed a line where I wanted the bend. Then I sandwiched the copper between two boards. I made sure the line I scribed was even with the edges of the two boards and then clamped everything together with several c clamps. Then I simply pressed the exposed edge of the copper againsta third board and uniformly bent the copper 90 degrees. Worked like a charm. I did a trial fit and marked the locations of the power switch, reset switch, power led, and hdd led. Once marked, I drilled the holes. It should wind up looking good.
Message edited by JohnnyLucky on 10-26-2008 at 04:36:07 AM
SHINY COPPER - Slow start this morning. I'm going to use very fine grit wet/dry sandpaper of the type used for lapping cpu's and heatsinks to try and give the copper panels a nice look. This may take a while, especially with NFL football games today.
Yesterday I spent hours and hours sanding the copper panels. I started with 600 grit wet/dry sandpaper and took it all the way down to 1500 grit paper. Sat at the dining room table while sanding so I could watch the football games and the world series baseball game. As I finished each panel I sprayed the copper with two coats of crystal clear laquer.
This evening I wound up sanding and spraying the switch plate with clearcoat laquer a second time. It gets dark early in Arizona and last night I didn't see the paint run on the front part of the plate that I bent down to cover the dead spot at the top front of the case.
Last night I tried installing the power switches and power led's. I'm having second thoughts about the items and the switch plate. It looks okay but I think the bling factor could be improved. I'll have to take a look and see what's available.
I installed the card reader, optical drive, 4 in 3 drive bay, and drive bay covers. That gave me a much better idea of what the front and the top front switch plate would look like. The switch plate can definitely use some improvement.
You out there somewhere in cyberspace? I started thinking about other switches and looked at the Bulgin style switches again. The diameter is okay but the depth is about one inch. I'll bet the connectors add to the length. I installed a new card reader in the top bay. I don't think there is enough room above the card reader to accomodate the switches. I'll have to measure when I get home from work. Might have to come up with something different.
PHOOEY! I just measured the distance from the top of the case to the top of the card reader. It's 1.5 inches. Gee, that's going to be very very close. I am going to have to consider alternatives.
Well, I may have a solution or two for the power and reset switches. I could move the switches further back so that they will clear the card read. The other option is to move the upper drive bay components further dowen and mount the switches in the top drive bay. I'll have to see about a suitable drive bay cover for the switches.
I stopped by the hobby shop on the way home from work. Purchased two pieces of aluminum sheet. I'm going to do a little experimenting tomorrow morning to see about possible solutions for the power and reset switches.
I can mount the switch plate on a 5.25 inch drive bay cover or mount it on the top of the case out of the way of the card reader. Either way it should look good.
COPPER AGAIN - Today I visited quite a few hobby shops here in Phoenix trying to find some more copper sheets. Every store was out. It seems K&S Metals in Chicago does not have them available right now. This is going to put a crimp in my modding plans.
Aluminum sheet - Yesterday I wound up making a panel for the top front ops the case out of aluminum due to a lack of copper sheets here. The aluminum was much easier to cut and work with than copper. All I need to do today is sand the aluminum, prime it, and paint it. I will be using the same copper spray paint I used for the top of the case so it will all match.
Looks like the aluminum panel is going to work. I attached it to the top front of the case to see what it will look like. I think it will be okay. Time to do a little sanding and then priming.
Sanding the aluminum was very easy. I used 600 grit wet/dry sandpaper which worked fine and produced a smooth finished. Then I sprayed the panel with white metal primer. It's got a nice smooth finish. I'll let the primer cure for 24 hours and then spray it with copper paint.
Took a look at the primed aluminum panel before I left for work this morning. I even put my eyeglasses on to get a good look. I wound up with a very smooth finish. I thought I would have to lightly sand the primer with very fine grit wet/dry sandpaper and apply a second coat. It does not look like it will be necessary.
Message edited by JohnnyLucky on 11-05-2008 at 08:15:56 PM
Power/Reset switches. I hope the switches arrive today. I have one last panel to make for the switches but I don't want to do any cutting and drilling until I actually have the switches and see what they will look like.
Phooey! Got home late, outdoor temperature dropped rapidly, and the wind is blowing so no painting tonight. Power and reset switches didn't arrive either.
GEEZ! Cold front moved in. It was 52F in Phoenix this morning. Daytime high is only expected to reach 75 degrees. It might be too cool to spray paint on the patio this evening. Don't know if I will be able to paint or not this evening. It's frustrating.
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