Producing wafers at TSMC Arizona is only 10% more expensive than in Taiwan: TechInsights

TSMC
(Image credit: TSMC)

Comments made by TSMC founder Morris Chang about high fab building costs in Arizona and higher operating costs in the U.S. created the impression that producing chips in America is way too expensive to be financially viable. However, analysts from TechInsights believe that this is not the case. According to the firm's recent study, the costs of wafers at TSMC's Fab 21 near Phoenix, Arizona, are only about 10% higher than those of similar wafers processed in Taiwan. 

"It costs TSMC less than 10% more to process a 300mm wafer in Arizona than the same wafer made in Taiwan," wrote G. Dan Hutcheson from TechInsights. 

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Anton Shilov
Contributing Writer

Anton Shilov is a contributing writer at Tom’s Hardware. Over the past couple of decades, he has covered everything from CPUs and GPUs to supercomputers and from modern process technologies and latest fab tools to high-tech industry trends.

  • thisisaname
    He is talking up the costs in order to justify charging a lot more.
    Reply
  • Notton
    Sure, the chip may only cost 10% more, but it still has to be packaged/bonded to a substrate, and that part of the process isn't up and running yet in AZ.
    Reply
  • Marlin1975
    "Only"?
    10% is a pretty big number. Many business's run on less than 10% profit margins.
    Reply
  • phead128
    It's still shipped back to Asia to be packaged. This is why TSMC Arizona represents a small fraction of total capacity.
    Reply
  • ManDaddio
    With as many chips as tsmc sells I really don't understand why they keep talking about how much it cost to build fabs. They make billions of dollars in profit. Everything should be paid off within a couple years.
    Sure I understand the cost of running the place is constant but still.
    Give me a break.
    Reply
  • ManDaddio
    Marlin1975 said:
    "Only"?
    10% is a pretty big number. Many business's run on less than 10% profit margins.
    Tsmc is not just any other business. 10% is nothing for them.
    Reply
  • isofilm
    Why should we trust your analysts, over the foundry's numbers, I'm SURE you analysts have included EVERY expense in their analysis.
    Reply
  • urdrwho10
    Admin said:
    Despite comments suggesting high costs in the U.S., analysts found that producing chips at TSMC's Arizona fab costs less than 10% more than in Taiwan.

    Producing wafers at TSMC Arizona is only 10% more expensive than in Taiwan: TechInsights : Read more
    Is this 10% the total manufacturing cost or just a portion?

    Direct materials+ direct labor+ overhead costs
    Reply
  • DS426
    The analysts noted "less than 10%", so how much are we talking actually? 1% is less than 10%.

    TSMC doesn't have a cost problem -- it has a production capacity problem on their most advanced nodes.

    Final numbers today probably are over 10% though as not all of the packaging can be done in the U.S. at this time, as others have noted.
    Reply
  • rluker5
    It is notable that labor is less than 2% of the cost in this case. This is clearly on the low side for manufacturing, but there are a lot of industries that have relatively high (material+equipment)/labor cost ratios.
    Some seem to miss this.
    Reply