Scientists print 3D metal parts in space for the first time — a key ability for long-distance long-duration missions

ESA Metal 3D Printer
(Image credit: ESA/NASA)

Scientists on the International Space Station (ISS) have successfully 3D printed a metal part in space - an out-of-this-world first. The achievement is significant, as this 3D fabrication capability is thought to be key for the success of future long-duration missions. Numerous challenges were overcome by the team from the European Space Agency (ESA) to achieve metal in-orbit manufacturing capabilities. The four metal 3D printed components that the scientists plan to make will be returning to earth for thorough quality testing.

The device behind this feat is ESA's own Metal 3D Printer, described as a technology demonstrator. It was built by Airbus and its partners. However, the important work of "designing the printer's melting process and hardware, as well as its laser source, delivery optics, feedstock storage, and feeding system," was undertaken at Cranfield University in the UK, says the ESA press release.

"With the printing of the first metal 3D shape in space, ESA Exploration teams have achieved a significant milestone in establishing in-orbit manufacturing capabilities," said Daniel Neuenschwander, Director of Human and Robotic Exploration at ESA. "This accomplishment, made possible by an international and multidisciplinary team, paves the way for long-distance and long-duration missions where creating spare parts, construction components, and tools on demand will be essential,” 

Mark Tyson
News Editor

Mark Tyson is a news editor at Tom's Hardware. He enjoys covering the full breadth of PC tech; from business and semiconductor design to products approaching the edge of reason.

  • thestryker
    3D printing metal in space is equally important as it is to navies around the world. Being able to bring base materials rather than larger parts is a maintenance game changer. I hope the analysis pans out because this could also extend the life of the ISS.
    Reply
  • bit_user
    The main question I have is whether this thing runs inside the crew cabin of the ISS or out in the vacuum of space. I'd expect it's the latter, for a few reasons. The big downside of that is that you'd probably have to spacewalk out to get the finished part.
    Reply
  • thestryker
    bit_user said:
    The main question I have is whether this thing runs inside the crew cabin of the ISS or out in the vacuum of space. I'd expect it's the latter, for a few reasons. The big downside of that is that you'd probably have to spacewalk out to get the finished part.
    Requiring a space walk would be a non-starter for obvious reasons. It's in the Columbus module and fully sealed (this link in the article goes to a prior article about the printer itself).

    https://www.esa.int/esatv/Videos/2024/09/Metal_3D_Printer_-_clips/ESA_s_Metal_3D_Printer_produces_first_metal_part_in_space
    Reply