Which Infill Pattern Should You Use for 3D Prints?

Infill Pattern 3D Prints
(Image credit: Prusa3D)

Before you send your design to your 3D printer and hit that “Print” button, there is a crucial decision that you need to make: should the object be printed as hollow or solid? The decision of whether to print it as hollow or solid is usually affected by several factors. One of them is the purpose of the design you are creating. A hollow design is generally preferred if you want the object to be lightweight and not subject to much stress. It helps you also conserve materials and reduce production costs.

On the other hand, if you need it to be strong, a solid design is usually better.  Additionally, the size of your material matters in determining how the internal structure should look like. If you want to save on the cost of the material, consider printing hollow instead of solid, as it uses less material.

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Sammy Ekaran is a freelancer writer for Tom's Hardware. He specializes in writing about 3D printing tutorials and guides. You can find more of his work on various publications, including Makeuseof, All3dp, and 3Dsourced.

  • InvalidError
    Another factor to keep in mind when picking fill patterns: dimensional stability. As the fill cools down and shrinks, it will pull the walls in where they are attached to the infill. That is why fancy fills like Gyroid exist to give generally even pull and support in all directions without long straight stress lines in any particular direction.
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  • edzieba
    A good rule of thumb is to use Gyroid unless you have a very specific reason not to. If you're just looking for faster prints, it's almost always a better idea to reduce Gyroid infill density than to try and tweak infill geometry, due to it's near-homogenous mechanical properties (outside of inter-layer delamination that is unavoidable for FDM).
    Exceptions include cases where you intent to infiltrate the infill volume after printing (e.g. filling with resin or grout), where Gyroids two separate watertight cavities could be an issue. Or where you are happy with near-zero infill density but still need to support a highly undulating top surface, in which case Lightning infill is likely the best bet, as Gyroid would leave some small top layer sections that hang 'below' the ultimate top surface unsupported.
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