Zotac's Safety Light feature averts 16-pin power connector meltdowns on RTX 50 GPUs — the mechanism prevents GPU power-on until the cable is fully inserted

12VHPWR Safety Light
(Image credit: Zotac)

To prevent a repeat of RTX 4090 melting incidents, Zotac is introducing a new feature for its RTX 5090 and RTX 5080 offerings. Dubbed "Safety Light," this safety measure prevents the GPU from powering on if the 16-pin (12V-2x6) power cable is not seated correctly. Likewise, these GPUs also include gold-plated connection pins that are reportedly more corrosion-resistant and offer enhanced electrical conductivity.

In late 2022, the news of melting RTX 4090 power connectors spread like wildfire. For the uninitiated, Nvidia was the first and still the only one to use the 16-pin power connector on a mainstream graphics card to supply more power over a single connector instead of multiple smaller ones, up to 600W. After a thorough investigation, it was discovered that an improper connection would lead to increased resistance and heat, which would cause the connector to melt. A newer revision, dubbed "12V-2x6", was rolled out afterward, which offers better performance and reliability, even when the cable isn't fully inserted.

Zotac is taking this one step ahead with an added layer of protection that disables GPU power-on if it detects the cable is partially inserted. Interestingly, their blurb mentions "12VHPWR Enhancements", not 12V-2x6. We received word from Zotac that it is using the newer 12V-2x6 connectors on it's updated 40-series as well as the 50-series GPUs, but apparently forgot to update the branding on the safety light. (Note that not every AIB shifted to the revised connector last year when Nvidia announced the RTX 40-series Super refresh.)

Additionally, Zotac is adding ACTIVE FAN CONTROL 2.0 support for its RTX 5090 models that allows independent control over each fan, which MSI Afterburner plans to bring software support for soon. Apart from aesthetics, Zotac has also reworked these GPUs to be sturdy, featuring mid-frame reinforcement for rigidity. Furthermore, all triple-fan GPU models will come bundled with a metal stand to prevent GPU sag.

The RTX 5090 and RTX 5080, priced at $1,999 and $999, respectively, will hit shelves starting January 30. Meanwhile, the RTX 5070 family is expected to debut sometime in February. Powered by Blackwell with exclusives including Multi Frame Generation, Nvidia has positioned its $549 RTX 5070 as a midrange beast, claiming to match the RTX 4090 at nearly one-third of the CUDA cores, half the VRAM and TBP (Total Board Power). We'll see how well those claims hold up in our independent review of these GPUs.

Hassam Nasir
Contributing Writer

Hassam Nasir is a die-hard hardware enthusiast with years of experience as a tech editor and writer, focusing on detailed CPU comparisons and general hardware news. When he’s not working, you’ll find him bending tubes for his ever-evolving custom water-loop gaming rig or benchmarking the latest CPUs and GPUs just for fun.

  • Alvar "Miles" Udell
    We could be reading too much into this, but Zotac may use the older 16-pin standard for its RTX 50 series.

    Don't buy Zotac GPUs, got it.
    Reply
  • Amdlova
    Zotac or palit...
    The palit here with 3 months making bad noise from fan to change it need to dismantle the graphics.
    Reply
  • edzieba
    For the uninitiated, Nvidia was the first and still the only one to use the 16-pin power connector on a mainstream graphics card to supply more power over a single connector instead of multiple smaller ones, up to 600W.
    Also for the uninitiated: the 12VHPWR connector was selected by the PCI-SIG, and uses a specifically keyed version of the Molex Micro-Fit connector (just as the existing PCIe power, EPS 12C, and 'ATX' 20-pin and 24-pin connectors are Molex Mini-Fit Jr) which have been in use for several decades and are rated for 10A (at 12V, that's 120W) per pin continuous operation.
    Reply
  • jlake3
    Interestingly, their blurb mentions "12VHPWR Enhancements", not 12V-2x6. We could be reading too much into this, but Zotac may use the older 16-pin standard for its RTX 50 series.
    The fact we can’t tell feels like such a colossal failure of the whole branding and communication around these connectors.

    “12 volt high power” rolls off the tongue in a way that “12-volt two by six” doesn’t, and it had already started to embed itself in the PC community vocab. I guess it was disruptive and would be seen as an admission of fault to issue a revision and declare that everyone needed to switch to the new version by some deadline to remain compliant, so the standards body created a new standard with a new name and allowed them to coexist. They’re physically and electrically intercompatible and not outwardly indistinguishable (without markings), so companies keep using the old one where they see it as low risk and are disincentivized to disambiguate, because it just confuses non-technical shoppers and makes them look bad.

    Now we can’t tell if “12VHPWR” means the actual old connector, or marketing just trying to not get into the weeds/admit fault.
    Reply
  • ezst036
    LED looks like a really good solution to me.
    Reply
  • aberkae
    I purchased the Seasonic 12V-2x6 cable last month just in case vendors shipping old cables.
    Reply
  • thestryker
    On the video card side they're somewhat limited as to what they can do regarding the connector so this makes sense. Recessed power connectors would inherently help or installing them at the end of the card. Cable wise MSI's solution of brightly colored connector was a good move as well.

    While the 12V-2x6 changes are good I still think the entire problem never would have happened if the retention mechanism gave better tactile feedback and was more secure.
    Reply
  • 8086
    Amdlova said:
    Zotac or palit...
    The palit here with 3 months making bad noise from fan to change it need to dismantle the graphics.
    Customer service in the GPU sector is dead. So pick your poison.

    Lets face it... Since the fall of EVGA, none of the current vendor GPU choices are great... name one like ASUS or Gigabyte and you will find poor customer support for these products. And the only one to blame here is NVIDIA who leaves no room on the table for their board partners to make any profit, so they must do all they can to prevent RMAs from being redeemed. NVIDIA Shares are through the roof because of their monopolistic behavior and I can't wait till the Federal Gov brings them down a notch.
    Reply
  • TJ Hooker
    aberkae said:
    I purchased the Seasonic 12V-2x6 cable last month just in case vendors shipping old cables.
    There is no difference between between the 12VHPWR and 12V-2X6 specifcations in terms cables/plugs. The changes were limited to the header (the receptacle on the video card, and on the power supply if you have a modular PSU).
    Reply
  • aberkae
    TJ Hooker said:
    There is no difference between between the 12VHPWR and 12V-2X6 specifcations in terms cables/plugs. The changes were limited to the header (the receptacle on the video card, and on the power supply if you have a modular PSU).
    So do you recommend those who have atx 3.0 psu to upgrade to 3.1 psus?
    Reply